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Transporter T3 (1979-1992) Transporter T4 (1990-2003)

Maintenance plan (diesel, production up to 8.85) (VW Transporter T3)

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  • Transporter
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  • General information
  • Maintenance
  • Maintenance plan (diesel, production up to 8.85)
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Contents: Care ↓ Maintenance ↓ Engine ↓ Transmission, main drive ↓ Front axle and steering ↓ Body ↓ Brakes, tires, wheels ↓ Electrical installation ↓ Every 2 years ↓

Care



Maintenance is performed 7500 km after the last maintenance, so, at a mileage of 22500, 37500 km, etc. Under difficult operating conditions (mainly short-haul transportation, urban traffic, frequent travel in mountainous areas, on dusty roads or with a trailer) maintenance should be carried out every 5000 km.
  • engine: change oil and filter.
  • fuel filter: remove water.
  • disc brake pads: check thickness.

Models up to 8.81:
  • cooling system: check the water level, top up if necessary.
  • brake system: check the brake fluid level.

Maintenance



Maintenance is performed every 15,000 km according to points without designation and every 30,000 km according to points designated by "=".

Engine


  • engine: Change oil and oil filter.
  • cooling and heating system: check the fluid level, antifreeze concentration. Visually check the radiator for leaks and cleanliness.
  • exhaust system: check for damage.
  • engine: visual inspection for leaks in the oil system.
  • idle speed: check and adjust if necessary.
  • remove water from the fuel filter.
  • clutch mechanics: check clearance, adjust if necessary.
  • clutch hydraulics: check hoses and lines for leaks.
  • v-belts: check the tension and condition of all belts.
  • =fuel filter: replace.
  • =dry air filter: replace insert.
  • = toothed belt: check condition and tension.
  • =valve clearance: check, adjust if necessary.
  • =compression: check.




Transmission, main drive


  • protective joint covers: check for leaks and damage.
  • transmission/main drive: visually check for leaks.
  • transmission/final drive: check oil level, top up transmission oil if necessary.
  • automatic transmission: check fluid level, top up if necessary.

Front axle and steering


  • tie rod ends: check clearance and fastening, check protective caps.
  • axle joints: check clearance and protective caps.
  • steering: check for play, check bellows for leaks and damage.
  • servo control: check the fluid level, add hydraulic oil if necessary.

Body


  • lubricate the hinges and stoppers with universal grease.
  • clean the sliding door, side wall rail and lubricate the roller conveyor with universal grease.
  • check the floor covering and hollow spaces.
  • seat belts: check for damage.
  • retractable roof: clean gutters.

Brakes, tires, wheels


  • brake system: check pipelines, hoses, brake cylinders and joints for leaks and damage.
  • brake fluid level: check, top up if necessary.
  • disc brakes: check the thickness of the front and rear pads.
  • set of tires: check the tread depth and tire pressure, tires (including spare wheel) check for wear and damage.

Electrical installation


  • all consumers: check functionality.
  • lighting system: check and adjust headlights if necessary.
  • signaling installation: check the sound signal, light signaling.
  • windscreen wiper: check the rubber tips for wear.
  • windshield washer: check operation, check position of sprayers, add water, check headlight washers.
  • battery: Check voltage and acid level.

Every 2 years


  • =brake fluid: replace.

Additionally, at mileage of 45,000, 90,000 km, etc.


  • =automatic transmission: change fluid.

Additionally, at mileage of 120,000, 240,000 km, etc.


  • =replace the timing belt.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Transporter T4 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Injection system (petrol)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Heating system
  • Electrical equipment
  • Equipment and devices
  • Lighting and signaling
  • Power devices
  • Electrical circuits
Transporter T3 
  • General information
  • Maintenance
  • Petrol engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Carburetor 34 PICT
  • Carburetors 2E3 and 2E4
  • Fuel injection system
  • Ignition system
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body and interior elements
  • Doors, locks and windows
  • Electrical equipment
  • Lighting system
  • Equipment and devices
  • Power devices (diesel)
  • Power devices (petrol)
  • Wiring diagrams (diesel)
  • Wiring diagrams (petrol)
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