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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Removal and installation the timing chain tensioner (VW Lt 2d)

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  • LT 2D
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  • Removal and installation the timing chain tensioner
            0


Contents: Removal ↓ Installation ↓
The timing chain tensioner is shown in the figure 2.20.

Caution! After each loosening or removal of the timing chain tensioner, it must be returned to its original position.


Removal



1. Cover the generator.

Figure 2.20. Timing chain tensioner: 1 - Cork; 2 - Seal; 3 - Insert; 4 - Compression spring; 5 -…

Figure 2.20. Timing chain tensioner: 1 - Cork; 2 - Seal; 3 - Insert; 4 - Compression spring; 5 - Bolt; 6 - Timing chain tensioner housing.


2. Loosen the timing chain tensioner on the housing.

3. Remove the timing chain tensioner together with the oil seal.

Installation



4. Loosen and remove the screw plug.

5. Disassemble the timing chain tensioner.

(The original article is available at: «VWManual.ru»)

6. Remove the stop bolt from the chain tensioner housing in the direction indicated by the arrow (figure 2.21).

Figure 2.21. Remove the stop bolt from the chain tensioner housing in the direction indicated by…

Figure 2.21. Remove the stop bolt from the chain tensioner housing in the direction indicated by the arrow.




7. Press the thrust bolt 1 into the timing chain tensioner housing flush (arrow) (figure 2.22).

Figure 2.22. Press the thrust bolt 1 into the timing chain tensioner housing flush (arrow).

Figure 2.22. Press the thrust bolt 1 into the timing chain tensioner housing flush (arrow).


8. Install the chain tensioner housing with a new seal. Tightening torque: 80 Nm.

9. Insert compression spring 2 and insert 1 (figure 2.23).

Figure 2.23. Insert compression spring 2 and insert 1.

Figure 2.23. Insert compression spring 2 and insert 1.


10. Screw in the threaded plug with a new seal. Tightening torque: 40 Nm.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Checking the valve timing
Removal and installation the alternator drive belt, coolant pump and air conditioning compressor
Removal and installation the engine
Engine technical data
Next articles
Replacing the camshaft drive chain
Removal and installation the cylinder head cover
Cylinder head
Compression check
Removal and installation camshafts
2.3L Petrol Engines — Valves


Similar articles from other manuals for VW cars:
Loosening/tightening the timing belt Passat B3 (1988-1993)
Checking the Timing Belt Tensioner Roller Golf 4 (1997-2004)
Installing the timing belt Polo 3 (1995-2003)
Checking the valve timing Touareg 1 (2002-2006)
Timing chain drive Tiguan 1 (2007-2015)
Timing drive mechanism — design description Sharan 1 (1995-2000)
Tensioning and replacing the timing belt Transporter T4 (1990-2003)
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