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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Exhaust gas recirculation system components and assemblies (VW Caddy 3)

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List of parts and assemblies with notes on installation work for Figure VC3.101:

List of parts and assemblies with notes on installation work for Figure VC3.101:
1. Intake manifold with EGR valve and air damper.
- tighten the mounting bolts to a torque of 22 Nm.
2. From the intercooler.
3. Gasket:
- replace with a new one during assembly.
4. Connecting tube flange fastening screw: 22 Nm.
5. Exhaust manifold.
6. Connecting tube.


Exhaust gas recirculation system components and assemblies for BLS, BJ B and BSU engines with a particulate filter



List of parts and assemblies with notes on installation work for Figure VC3.102:

List of parts and assemblies with notes on installation work for Figure VC3.102:
1. Intake manifold:
- with exhaust gas recirculation valve (N18) and air damper drive motor (V157).
2. Gasket:
- replace with a new one during assembly.
3. Heat exchanger flange fastening screws: 22 Nm.
4. EGR heat exchanger with vacuum drive and bypass valve:
- can only be replaced as a complete unit with the EGR radiator;
- controlled via a vacuum line by the EGR radiator changeover valve (N345).
5. Connecting tube flange fastening nuts: 22 Nm.
6. Connecting tube
7. Connecting tube flange fastening screws: 22 Nm.
8. Exhaust manifold.
A. To the cooling system hose fitting.
B. From the rear hose of the cooling system.

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The text has been checked: Kolesnikov Artem

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Previous articles
Adjusting the position of the exhaust system elements
Associated parts of the diesel particulate filter
Exhaust system components with a BLS engine particulate filter
Exhaust system components with catalytic converter for BJB and BSU engines
Removal and installation the accelerator pedal
Vacuum hose connection diagram
Next articles
Vacuum hose connection diagram (BJB, BSU and BLS)
Muffler with fasteners — design description
Exhaust gas recirculation system parts


Similar articles from other manuals for VW cars:
Exhaust gas recirculation system Passat B6 (2005-2010)
Replacing exhaust system components Golf 2 (1984-1993)
Checking the components of the exhaust gas recirculation system Polo 3 (1995-2003)
Exhaust system alignment Touareg 1 (2002-2006)
Removal and installation of exhaust system components Tiguan 1 (2007-2015)
Removal and installation of the exhaust system Sharan 1 (1995-2000)
Engine and exhaust system Transporter T4 (1990-2003)
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Caddy 3 
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