List of parts and assemblies with notes on installation work for Figure VC3.105:
1. Gasket:
- replace with a new one during assembly.
2. Support.
3. Exhaust manifold with catalytic converter.
4. Washer.
5. Exhaust manifold mounting nut: 25 Nm.
- replace with a new one during assembly.
6. Screws for fastening the support and manifold to the support: 25 Nm.
7. Gasket.
8. Tunnel cross member mounting screw: 25 Nm.
9. Tunnel crossbar.
10. Suspension crossmember mounting screw: 25 Nm.
- replace with a new one during assembly.
11. Suspension crossmember.
12. Exhaust system inlet pipe.
13. Intake pipe flange fastening nut: 23 Nm.
List of parts and assemblies with notes on installation work for Figure VC3.106:
1. Front clamp: 25 Nm:
- Before tightening, align the exhaust system freely in a cold state;
- tighten the clamp bolts evenly.
2. Intermediate muffler.
3. Front muffler retaining ring.
4. Bracket.
5. Screw: 25 Nm.
6. Mount with suspension.
7. Main muffler.
8. Place of pipe division during repair:
- marked on the pipe using a stamping;
- depending on the series, the front and rear mufflers are installed as one integral part;
- for repairs, the intermediate and main mufflers are supplied separately;
- a clamping collar is used for fastening;
- tighten the threaded connections of the clamping clamp evenly;
- tightening torque of clamp bolts: 25 Nm.
9. Bracket.
10. Rear muffler retaining ring.
11. Tunnel crossbar.
Mounting position of the front clamp
(The original information is posted on the resource VWManual)
See similar section for 1.9L engines.
Mounting position of the rear clamping clamp
See similar section for 1.9L engines.

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