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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Removal and installation disc brake friction linings (VW Beetle)

  • Main
  • Volkswagen
  • Beetle
  • Chassis
  • Brake system
  • Removal and installation disc brake friction linings
            0


Contents: Removal ↓ Installation ↓

Removal



Loosen the wheel mounting bolts, raise the front of the vehicle and place it on supports. Remove the wheel.

Remove the cotter pins from the bracket, remove the bracket and remove the springs.


Remove the cotter pins from the bracket, remove the bracket and remove the springs.

Remove the brake caliper from the steering knuckle and hang it on a wire.


Remove the brake caliper from the steering knuckle and hang it on a wire.

Caution! Do not disconnect the brake hose!


Turn the friction linings 90° and remove them one by one from the opening in the caliper body.


Turn the friction linings 90° and remove them one by one from the opening in the caliper body.



Move the noise-damping shields toward the middle of the caliper and remove them.


Move the noise-damping shields toward the middle of the caliper and remove them.

Installation



Inspect the brake disc before installation. Replace the disc if it has scratches.

Press the caliper pistons back using a special tool for returning the pistons or a strong wooden…


Press the caliper pistons back using a special tool for returning the pistons or a strong wooden block.

Caution! This will cause brake fluid to spill into the expansion tank. To avoid overfilling the tank, some of the liquid may need to be pumped out. To do this, you need to use a special probe, which should only be used for brake fluid. Never suck out liquid through the hose with your mouth!

Install noise-reducing shields (the arrow indicates the direction of rotation of the brake disc).

Insert the friction linings into the opening of the caliper housing and turn them 90°.


Install the caliper onto the steering knuckle and tighten its mounting bolts to 40 N⋅m (4.0 kg⋅cm).…


Install the caliper onto the steering knuckle and tighten its mounting bolts to 40 N⋅m (4.0 kg⋅cm). For vehicles with front suspension with shock absorbers, secure the caliper mounting bolts with new lock washers.

Insert the lining springs, their bracket, new cotter pins and bend their ends at an angle of 45°…


Insert the lining springs, their bracket, new cotter pins and bend their ends at an angle of 45° (see arrow).

With the vehicle stopped, press the brake pedal several times to set the friction linings into working position.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Checking the thickness of disc brake friction linings
General description of the braking system
Next articles
Checking the thickness of the friction linings of drum brakes
Adjusting drum brakes
Removal and installation front brake pads
Front torsion bar suspension brake components
Front suspension brake components on shock absorber struts
Rear wheel brake — design description


Similar articles from other manuals for VW cars:
Wheel with disc brake mechanism Passat B3 (1988-1993)
Disc brake mechanism with floating caliper from ATE (replacement… Golf 1 (1974-1984, diesel)
Checking the thickness of brake linings Polo 3 (1995-2003)
Parking brake Touareg 1 (2002-2006)
General information about the brake system Tiguan 1 (2007-2015)
Brake disc treatment Sharan 1 (1995-2000)
Checking the thickness of brake linings Transporter T4 (1990-2003)
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