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Polo 3 (1995-2003) Polo 4 (2001-2009)

Exhaust system design (1.9L diesel engine) (VW Polo 4)

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  • Exhaust system design (1.9L diesel engine)
            0


1 - sealing gasket*

1 - sealing gasket*

2 - Front exhaust pipe with catalytic converter

3 — nut*, 25 Nm

4 — suspension cushion
Replace if damaged.

5 - tunnel suspension

6 - nut, 25 Nm

7 - double clamp

8 - nut, 40 Nm

9 — suspension
With cushion. Ensure correct mounting position.

10 — suspension
With cushion. Ensure correct mounting position.

11 - separation point
Marked on the connecting pipe with embossing.

Note: The pre-silencer and post-silencer are installed as one part at the factory. However, the silencers can be replaced separately. To do this, cut the connecting pipe at the designated place with a hacksaw at a right angle. When installing, connect the exhaust pipes using a double repair clamp.


12 - Pre-muffler
In case of repair, it can be replaced separately.

Note: Since approximately 02/03, the pre-silencer is no longer fitted as standard.


13 - subsequent muffler
In case of repair, it can be replaced separately.

*) Always replace.


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Previous articles
Exhaust system design (1.4L diesel engine)
Exhaust system design (1.4L petrol engine)
Exhaust system design (1.2L petrol engine)
Turbocharger for PD-TDI engine with a displacement of 1.4/1.9 l
Operation of the catalytic converter
Preventing Damage to the Catalytic Converter
Next articles
Removal and installation of the exhaust system
Replacing the pre/post muffler
Checking the exhaust system for leaks


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Polo 4 
  • General information
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  • Cooling and lubrication system
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  • Injection system (diesel)
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  • Exhaust system
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
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  • Equipment and devices
  • Wiper system
  • Lighting system
  • Electrical circuits
Polo 3 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 and 1.6
  • Petrol engines 1.4 (V16)
  • Petrol engines 1.6 and 1.8
  • Diesel engines 1.7 and 1.9
  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
  • Electrical circuits
  • Wiring diagrams (petrol)
  • Wiring diagrams (diesel)
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