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Polo 3 (1995-2003) Polo 4 (2001-2009)

Cylinder head (VW Polo 3)

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  • Polo
  • Polo 3
  • Power unit
  • Diesel engines 1.7 and 1.9
  • Cylinder head
            0


The cylinder head is shown in Fig. 6.19.

Fig. 6.19. Cylinder head:

Fig. 6.19. Cylinder head:
1, 4, 6, 19, 29, 31 - Bolts; 2 - Upper part of the timing belt protective cover; 3 - Timing belt; 5 - Camshaft pulley; 7 - Rear timing belt guard; 8 - Cylinder head cover; 9 - Oil filler cap; 10 - Upper sealing washer; 11 - Washer; 12 - Lid; 13 - To the crankcase ventilation system; 14 - Clamp; 15 - Pressure regulating valve; 16 - Bushing; 17 - Cylinder head cover gasket; 18 - Crankcase ventilation tube; 20 - Sealing ring; 21 - Lower cone seal; 22, 33 - Nuts; 23 - High pressure fuel lines; 24 - Cylinder head; 25 - Injectors; 26 - Glow plugs; 27 - Lifting eye; 28 - Cylinder head gasket; 30 - Intermediate roller (only on engines AEY, AFN, AHB, AHU, AKW, ALE); 32 - Tension roller.


Checking the cylinder head deformation is shown in Fig. 6.20. The order of tightening the cylinder head mounting bolts is shown in Fig. 6.21. Tightening torque of the cylinder head mounting bolts: 1st stage - 40 Nm, 2nd stage - 60 Nm, 3rd stage - 90°, 4th stage - 90°.

Checking the cylinder head deformation is shown in Fig. 6.20. The order of tightening the cylinder…


Checking the cylinder head deformation is shown in Fig. 6.20. The order of tightening the cylinder…


Cylinder head deformation: 0.1 mm.

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The text has been checked: Kolesnikov Artem

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Previous articles
Checking the piston protrusion at TDC
Connecting rod and piston group
Crankshaft
Sealing flange and flywheel / drive disc / pressure disc
Timing belt drive with double pulley injection pump
Timing belt drive with single pulley injection pump
Next articles
Compression check
Gas distribution mechanism
Valve seat machining
Checking the valve guide bushing
Checking hydraulic compensators
Swirl chamber replacement (1Y engines only)


Similar articles from other manuals for VW cars:
Removal and installation the cylinder head Passat B3 (1988-1993)
Cylinder head Golf 1 (1974-1984, petrol)
Removal and installation the cylinder head cover Touareg 1 (2002-2006)
Cylinder head Tiguan 1 (2007-2015)
Removal the cylinder head Sharan 1 (1995-2000)
Removal and installation the cylinder head (petrol 4-cylinder) Transporter T4 (1990-2003)
Checking the cylinder head for warpage Caddy 3 (2003-2010)
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Polo 4 
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Polo 3 
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  • Petrol engines 1.4 and 1.6
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  • Petrol engines 1.6 and 1.8
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  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
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  • Equipment and instruments (until 2000)
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