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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Pistons and connecting rods (VW Lt 2d)

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The pistons and connecting rods are shown in the figure 3.34a. The dimensions of the pistons and piston ring clearances are given in Table 3.6.

Figure 3.34a. Pistons and connecting rods: 1 - Piston rings; 2 - Retaining ring; 3 - Piston; 4 -…

Figure 3.34a. Pistons and connecting rods: 1 - Piston rings; 2 - Retaining ring; 3 - Piston; 4 - Connecting rod; 5 - Oiler; 6.7- Bolts; 8 - Connecting rod cover; 9 - Insert; 10 - Cylinder block; 11 - Piston pin.


Figure 3.34b. Checking the piston ring thermal clearance.

Figure 3.34b. Checking the piston ring thermal clearance.


Figure 3.34c. Checking the piston ring clearance by height.

Figure 3.34c. Checking the piston ring clearance by height.




Table 3.6. Piston and piston ring clearance dimensions



ParametersPiston diameterCylinder diameter
Main diameter, mm80.9681.01
1st rem size81.2181.26
ParametersNew ringPermissible wear
Piston ring thermal clearance
Upper compression ring, mm0.25-0.451.0
Lower compression ring, mm0.20-0.40
Oil scraper ring, mm0.25-0.50
Piston ring height clearance
Upper compression ring, mm0.07-0.110 25
Lower compression ring, mm0.05-0.080.25
Oil scraper ring, mm0.03-0.060.15

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Crankshaft
Checking the axial clearance of the camshaft
Compression check
Timing belt for camshaft drive
Cylinder head
Removal and installation the engine
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Checking measuring and auxiliary devices
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Checking the boost pressure control system
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