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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Pressing on the clutch and hub of the synchronizer for 1st and 2nd gears (VW Caddy 3)

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  • Mechanical gearbox 0A4
  • Pressing on the clutch and hub of the synchronizer for 1st and 2nd gears
            0


Turn the synchronizer locking ring so that the grooves are opposite the crackers.

Mounting position of the 2nd gear synchronizer intermediate ring



It is installed with projections (arrows) towards the 1st gear pinion (A).

It is installed with projections (arrows) towards the 1st gear pinion (A).


Mounting position of the inner synchronizer ring (A) of the 2nd gear



The projections (arrows 1) enter the grooves (arrows 2) of the blocking (outer) ring (B).

The projections (arrows 1) enter the grooves (arrows 2) of the blocking (outer) ring (B).


Mounting position of the 2nd gear freely rotating on the shaft



It is installed with the large flange (A) towards the 1st gear pinion (B). The projections of the intermediate synchronizer ring must fit into the grooves of the flange (arrows).

It is installed with the large flange (A) towards the 1st gear pinion (B). The projections of the…


Checking the wear of the 3rd and 4th gear synchronizer locking rings



Install the locking ring on the conical part of the gear and measure the gap "a" using a feeler gauge.



Install the locking ring on the conical part of the gear and measure the gap «a» using a feeler…


Gap "a"When installing a new partMaximum permissible value
1st gear1.0-1.7 mm0.5 mm
3rd gear1.0-1.7 mm
4th gear1.0-1.7 mm

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The text has been checked: Kolesnikov Artem

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Previous articles
Disassembly and assembly of the clutch with the synchronizer hub of 1st and 2nd gears
Position of the inner, intermediate and blocking ring of the 1st gear synchronizer
Disassembly and assembly of the secondary shaft
Disassembling and assembling the gearshift mechanism
Adjusting the gear shift mechanism
Removal and installation the gear shift mechanism
Next articles
Disassembly and assembly of the clutch with the synchronizer hub of 3rd and 4th gears


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