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Polo 3 (1995-2003) Polo 4 (2001-2009)

Diesel fuel injection control system (VW Polo 3)

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The arrangement of the diesel fuel injection system elements in the engine compartment of vehicles with AGP, AQM, AYQ engines is shown in Fig. 7.43 a, and of vehicles with AGR, ALH, ASV engines - in Fig. 7.43 b. The high-pressure fuel pump is shown in Fig. 7.44.

Fig. 7.43 a. Location of diesel fuel injection system elements in the engine compartment of…

Fig. 7.43 a. Location of diesel fuel injection system elements in the engine compartment of vehicles with AGP, AQM, AYQ engines:
1 - Upper part of the intake manifold; 2 - Injector of the third cylinder with injector needle movement sensor; 3 - Connecting pipe; 4 - Exhaust gas recirculation valve (mechanical); 5 - Exhaust gas recirculation valve; 6 - Relay; 7 - Intake manifold temperature sensor; 8 - Fuel injection system control unit; 9 - Brake pedal sensor; 10 - Brake light switch; 11 - Clutch pedal sensor; 12 - Coolant temperature sensor; 13 - Bolt; 14 - Crankshaft speed sensor; 15 - Sealing ring; 16 - Injector needle displacement sensor wiring connector; 17 - Crankshaft speed sensor wiring connector; 18 - Wiring connectors: fuel temperature sensor, fuel quantity regulator, modulating piston displacement sensor, fuel cut-off valve; 19 - Injection start valve; 20 - Fuel cut-off valve; 21 - Fuel injection pump.




Fig. 7.43 b. Location of diesel fuel injection system elements in the engine compartment of…

Fig. 7.43 b. Location of diesel fuel injection system elements in the engine compartment of vehicles with AGR, ALH, ASV engines:
1 - Intake manifold switching valve; 2 - Exhaust gas recirculation valve (mechanical); 3 - Intake manifold; 4 - Injector of the third cylinder with injector needle movement sensor; 5 - Exhaust gas recirculation valve; 6 - Boost pressure control solenoid valve; 7 - Relay; 8 - Air flow meter; 9 - Fuel injection system control unit; 10 - Brake pedal sensor; 11 - Brake light switch; 12 - Clutch pedal sensor; 13 - Coolant temperature sensor; 14 - Intake manifold temperature and pressure sensor; 15 - Bolt; 16 - Crankshaft speed sensor; 17 - Sealing ring; 18 - Injector needle displacement sensor wiring connector; 19 - Crankshaft speed sensor wiring connector; 20 - Wiring connectors: fuel temperature sensor, fuel quantity regulator, modulating piston displacement sensor, fuel cut-off valve; 21 - Injection start valve; 22 - Fuel cut-off valve; 23 - Fuel injection pump.


Fig. 7.44. High pressure fuel pump

Fig. 7.44. High pressure fuel pump
1, 14, 18 - Bolts; 2 - Fuel injection pump pulley; 3, 10 - Nuts; 4, 17 - Seals; 5 - Fuel intake line nipple (from the fuel filter); 6 - High-pressure fuel pump with fuel quantity regulator, modulating piston displacement sensor, fuel temperature sensor; 7 - Fuel cut-off valve; 8 - Fuel drain line nipple; 9 - Fuel drain line to fuel filter control valve; 11 - High pressure fuel lines; 12 - Fitting; 13 - Nozzle (third cylinder with needle displacement sensor); 15 - Retainer; 16 - Support; 19 - Fuel injection start valve; 20 - Sealing ring; 21 - Filter; 22 - Fuel injection advance timing regulator cover; 23 - Bushing; 24 - Bracket.

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The text has been checked: Kolesnikov Artem

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Previous articles
Intercooler (intermediate cooling of the supercharged air)
Turbocharging a diesel engine
Adjusting the accelerator pedal position sensor
Checking the accelerator pedal position sensor
Accelerator pedal
Fuel filter
Next articles
Self-diagnosis of the injection system
Connecting the VAG 1551 fault code reader
Querying fault memory
Clearing fault memory
Reading a block of measured values
Removal and installation of fuel injection pump


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Polo 4 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Control system
  • Injection system (diesel)
  • Supply system
  • Exhaust system
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Interior
  • Exterior
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  • Equipment and devices
  • Wiper system
  • Lighting system
  • Electrical circuits
Polo 3 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 and 1.6
  • Petrol engines 1.4 (V16)
  • Petrol engines 1.6 and 1.8
  • Diesel engines 1.7 and 1.9
  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
  • Electrical circuits
  • Wiring diagrams (petrol)
  • Wiring diagrams (diesel)
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