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Polo 3 (1995-2003) Polo 4 (2001-2009)

Gas distribution mechanism (VW Polo 3)

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Contents: Checking the cylinder head height ↓ Checking the axial clearance ↓ Camshaft Identification ↓ Valve timing with 1 mm valve lift ↓ Valve dimensions ↓
The elements of the gas distribution mechanism are shown in Fig. 4.11 a.

Fig. 4.11 a. Elements of the gas distribution mechanism:

Fig. 4.11 a. Elements of the gas distribution mechanism:
1, 6, 8, 12, 23 - Bolts; 2 - Camshaft pulleys; 3 - Seals; | 4 - Auxiliary timing belt; 5 - Camshaft housing; 7 - Oil seal cover/ignition coil holder; 9 - Roller rocker; 10 - Rusks; 11 - Oil seal cover; 13 - Lifting eye; 14 - Bypass valve; 15 - Pusher; 16 - Upper spring plate; 17 - Valve spring; 18 - Valve stem seal; 19 - Valve guide bushing with cuff; 20 - Valve guide bushing; 21 - Valves; 22 - Cylinder head; 24 - Tension roller; 25 - Cork; 26 - Camshafts; 27 - Sealing rings.


Checking the cylinder head height



Cylinder head height: 108.25 mm.

Checking the height of the cylinder head is shown in Fig. 4.11 b.

Checking the height of the cylinder head is shown in Fig. 4.11 b.





Checking the axial clearance



Checking the axial clearance of the camshaft using an indicator is shown in Fig. 4.11 c.

Checking the axial clearance of the camshaft using an indicator is shown in Fig. 4.11 c.


Permissible axial clearance: 0.40 mm.

Camshaft Identification



Intake camshaft E: 036AC.

Exhaust camshaft A: 036AA.

Identification of the camshaft is shown in Fig. 4.11.

Identification of the camshaft is shown in Fig. 4.11.


Valve timing with 1 mm valve lift



The intake valve opens after TDC19.1°
The intake valve closes after BDC15.1°
The exhaust valve opens before BDC20.2°
The exhaust valve closes before TDC15.3°


Valve dimensions



The valve dimensions are shown in Fig. 4.11 d.

The valve dimensions are shown in Fig. 4.11 d.


Dimensions, mmInlet valveExhaust valve
Diameter "a"29.526.0
Diameter "b"5.9735.953
Valve length "c"100.9100.5
Angle "a",°4545

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Compression check
Removal and installation the camshaft housing
Cylinder head
Connecting rod and piston group
Cylinder block, sealing flange and flywheel
Removal and installation the timing belt
Next articles
Valve seat machining
Checking the valve guide bushing
Lubrication system
Checking oil pressure and pressure sensor
Cooling system
Checking the fuel pump


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Clutch Release Mechanism — 084 Golf 2 (1984-1993, petrol)
Repair of the clutch release mechanism Tiguan 1 (2007-2015)
Timing drive mechanism — design description Sharan 1 (1995-2000)
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Distribution mechanism — general information LT 28 (1975-1991)
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Polo 3 
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