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Polo 3 (1995-2003) Polo 4 (2001-2009)

Gas distribution mechanism (VW Polo 3)

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Contents: Checking the axial clearance ↓ Valve sizes ↓ AFT Engine Valve Dimensions ↓ Engine Valve Dimensions 1F ↓ ADZ Engine Valve Dimensions ↓ Identification of camshafts ↓
The elements of the gas distribution mechanism of the AFT engine are shown in Fig. 5.20, and of the 1F and ADZ engines - in Fig. 5.21.

Fig. 5.20. Elements of the AFT engine valve timing mechanism:

Fig. 5.20. Elements of the AFT engine valve timing mechanism:
1 - Camshaft main caps; 2 - Nut; 3 - Camshaft; 4 - Key; 5 - Bolt; 6 - Cylinder head: 7 - Camshaft oil seal: 8 - Cylinder head repair height; 9 - Valves; 10 - Valve guide bushing; 11 - Valve stem seal; 12 - Valve spring; 13 - Upper spring plate; 14 - Rusks; 15 - Hydraulic compensator.


Fig. 5.21. Elements of the gas distribution mechanism of engines 1F, ADZ:

Fig. 5.21. Elements of the gas distribution mechanism of engines 1F, ADZ:
1 - Camshaft main caps; 2 - Nut; 3 - Camshaft; 4 - Key; 5 - Bolt; 6 - Hydraulic compensator; 7 - Upper spring plate: 8 - Valve spring; 9 - Valve stem seal; 10 - Lower spring plate; 11 - Valve guide bushing; 12 - Valves; 13 - Sealing plugs; 14 - Oil can; 15 - Camshaft oil seal; 16 - Cylinder head.




Checking the axial clearance



Checking the axial clearance of the camshaft using an indicator is shown in Fig. 5.22.

Checking the axial clearance of the camshaft using an indicator is shown in Fig. 5.22.


Permissible axial clearance: 0.15 mm.

Valve sizes



The valve dimensions are shown in Fig. 5.23.

The valve dimensions are shown in Fig. 5.23.


AFT Engine Valve Dimensions



AFT Engine Valve Dimensions


Engine Valve Dimensions 1F



Engine Valve Dimensions 1F




ADZ Engine Valve Dimensions



ADZ Engine Valve Dimensions


Identification of camshafts



Main cam diameter: 34 mm.

The camshaft identification is stamped between the intake and exhaust cams.

The camshaft identification is stamped between the intake and exhaust cams.


Identification of the camshaft is shown in Fig. 5.24.

Identification of the camshaft is shown in Fig. 5.24.


Valve timing with 1 mm valve lift

Valve timing with 1 mm valve lift

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Compression check
Cylinder head
Connecting rod and piston group
Crankshaft
Removal and installation the timing belt
Disassembling the engine
Next articles
Valve seat machining
Checking hydraulic compensators
Checking the valve guide bushing
Lubrication system
Checking oil pressure and pressure sensor
Cooling system


Similar articles from other manuals for VW cars:
Features of the gas distribution mechanism Passat B4 (1988-1996)
Clutch Release Mechanism — 084 Golf 2 (1984-1993, petrol)
Repair of the clutch release mechanism Tiguan 1 (2007-2015)
Timing drive mechanism — design description Sharan 1 (1995-2000)
Brake disc and brake mechanism — removal and installation Transporter T4 (1990-2003)
Distribution mechanism — general information LT 28 (1975-1991)
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Polo 4 
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Polo 3 
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  • User manual
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  • Power unit
  • Petrol engines 1.4 and 1.6
  • Petrol engines 1.4 (V16)
  • Petrol engines 1.6 and 1.8
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  • Diesel engines 1.9 D and TD
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  • Body
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  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
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  • Wiring diagrams (petrol)
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