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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Exhaust system parts and components (BCA engines) (VW Caddy 3)

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List of parts and components of the exhaust system with technological notes to Figure VC2.115:

List of parts and components of the exhaust system with technological notes to Figure VC2.115:
1. Heat shield.
2. Heat shield mounting screw to exhaust manifold: 10 Nm.
3. Exhaust manifold.
4. Gasket:
- replace during assembly.
5. Nut for fastening the exhaust manifold to the cylinder head: 25 Nm:
- replace during assembly.
6. Nut securing the exhaust manifold to the primary catalytic converter: 40 Nm:
- replace during assembly.
7. Clamp, front 25 Nm:
- Before tightening, align the exhaust system freely in a cold state;
- Tighten the clamp bolts evenly.
8. Direction to the intermediate muffler.
9. Front crossmember.
10. Main catalyst.
11. Crossmember mounting nut: 23 Nm.
12. Lambda probe after catalytic converter (C130): 55 Nm:
- lubricate only the threads with heat-resistant grease (G 052 112 AZ). Heat-resistant grease should not come into contact with the splines of the probe body.
13. The 4-pin lambda probe connector after the catalytic converter (G130) is located under the underbody trim on the right side.
14. Main catalytic converter to primary catalytic converter fastening nut: 25 Nm.
15. 6-pin connector of the lambda probe before the catalytic converter (G39).
16. Lambda probe (G39) (in front of the catalyst): 55 Nm:
- lubricate only the threads with heat-resistant grease (G 052112 AZ); heat-resistant grease should not come into contact with the splines of the probe body.
17. Pre-catalyst with exhaust pipe:
- protect from impact and shock loads.
18. Location of pipelines and wiring.
19. Screw: 25 Nm.
20. Fastening the exhaust system to the body.




Front clamp mounting position:

Front clamp mounting position:
- The coupling sleeve must be installed so that the ends of the bolts do not protrude beyond its lower edge (arrow).
- The threaded connection faces right.


(The original text can be found on the portal vwmanual.ru)

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Exhaust system components and assemblies (BUD engines)


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Caddy 3 
  • General information
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  • Daily care
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  • Petrol engines 1.4 l
  • Engine repair
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  • Diesel engines
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  • Cooling and lubrication system
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Beetle 
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LT 2D 
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LT 28 
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