Contents: Control cable for the regulating…↓ Windshield defroster flap control…↓ Footwell air flap control cable ↓
The control cables are shown in the figure 9.61.
Figure 9.61. Control cables: 1 - Control cable for the regulating valve; 2 - Control valve lever; 3 - Footwell air supply flap control lever; 4 - Footwell air supply flap control cable; 5 - Windscreen heater flap lever 6 - Windscreen heater flap control cable.
Control cable for the regulating valve
Removal
1. Remove the heater.
2. Disconnect the retainer 1 (figure 9.62). Move cable 2 upwards (arrow) and unhook it.
Figure 9.62. Disconnect lock 1. Move cable 2 upward (arrow) and unhook it.
The original information is posted on the resource (VWmanual.ru)
3. Disconnect the clamp 3. Unhook the cable 2 from the lever 1 of the control valve (figure 9.63)
Figure 9.63. Disconnect the retainer. Unhook cable 2 from lever 1 of the control valve.
Installation
4. Install the cable with the blue mark for the control valve on the hot and fresh air supply control regulator. Sleeve 2 on the cable must go in all the way (arrow) (figure 9.64). Press the lock 1. Turn the temperature control to the extreme position to supply cold air.
Figure 9.64. Sleeve 2 on the cable should go all the way in (arrow). Press lock 1.
5. Hold lever 1 and attach cable 2 with clamp 3 (figure 9.65). Turn the temperature control to ensure that the "cold air" and "hot air" positions are determined by the control valve.
Figure 9.65. Hold lever 1 and attach cable 2 to clamp 3.
Windshield defroster flap control cable
Removal
6. Disconnect the retainer 1 (figure 9.66). Move cable 2 upwards (arrow) and unhook it.
Figure 9.66. Disconnect lock 1. Move cable 2 upward (arrow) and unhook it.
7. Disconnect the retainer 2 (figure 9.67). Move cable 1 counterclockwise (arrow) and unhook it.
Figure 9.67. Disconnect lock 2. Move cable 1 counterclockwise (arrow) and unhook it.
Installation
8. Install the cable with the black mark for the defroster flap onto the heated and fresh air control knob. Sleeve 2 on the cable must go in all the way (arrow) (figure 9.68). Press the lock 1.
Figure 9.68. Sleeve 2 on the cable should go all the way in (arrow). Press lock 1.
9. Set the air distribution regulator to position 1 (figure 9.69).
Figure 9.69. Set the air supply distribution regulator to position 1.
10. Hold lever 1 (arrow) and attach cable 1 with clamp 2 (figure 9.70).
Figure 9.70. Hold lever 1 (arrow) and attach cable 1 to clamp 2.
11. Turn the air distribution control to ensure that the defroster flap is working.
Footwell air flap control cable
Removal
12. Disconnect the retainer 2 (figure 9.71). Move cable 1 upwards (arrow) and unhook it.
Figure 9.71. Disconnect lock 2. Move cable 1 upward (arrow) and unhook it.
13. Disconnect the lock 1. Move the cable 2 counterclockwise (arrow) and unhook it (figure 9.72).
Figure 9.72. Disconnect lock 1. Move cable 2 counterclockwise (arrow) and unhook it.
Installation
14. Install the cable with the white mark for the footwell air flap onto the heated and fresh air control knob. Sleeve 1 on the cable must go in as far as it will go (arrow) (figure 9.73). Press the lock 2.
Figure 9.73. Sleeve 1 on the cable should go all the way in (arrow). Press lock 2.
15. Set the air distribution regulator to position 1 (figure 9.74).
16. Press lever 3 until it stops and hold it (arrow) (figure 9.75). Insert the end of the cable winding into lever 3 and tighten sleeve 2 with clamp 1.
Figure 9.74. Set the air distribution regulator to position 1.
Figure 9.75. Press lever 3 until it stops and hold it (arrow). Insert the end of the cable winding into lever 3 and tighten sleeve 2 with lock 1.
17. Turn the air distribution control to ensure that the footwell air flap is operating.
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